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PRIVACY
Manufacturing

Cornwall packaging firm Flexi-Hex predicts £2m US exports

Porthleven-based business cracks trans-Atlantic market with help from DTI just months after securing £2m investment

Cornwall's Flexi-Hex produces sustainable packaging for surfboards

A Cornish company that manufactures sustainable packaging for surfboards and drinks products is forecasting £2m of sales across the Atlantic after breaking into the US market.

Flexi-Hex has seen its exports grow by 2,200% to the US, since 2019, and its sales to the American market are now expected to reach more than £2m by 2026.

Flexi-Hex is now sold in 28 countries, linked to strong e-commerce sales. The business has seen solid sales growth in Europe, Australia, New Zealand, and the US. In the past 24 months, export sales have made up to 31% of revenue.


The business was co-founded by twin brothers Will and Sam Boex who wanted to create a sustainable packaging solution for surfboards. The patented honeycomb sleeves are made of 100% recycled paper and biodegrade within eight weeks.

In October 2021, the Porthleven-based business, secured a £1.25m investment - including £500,000 form Cornwall and Isles of Scilly Investment Fund (CIOSIF) and backing from multiple angel investors - which will enable it to boost exports and create jobs.

And now, with support from the Department for International Trade (DIT), it is cracking the USA. The company’s export sales have continued to grow, especially through the pandemic and various lockdowns around the globe. Since 2018, the business has received support from DIT including help to develop an export strategy.

Flexi-Hex also took advantage of the Export Trade Forum project, a European Regional Development Fund (ERDF) funded programme in Cornwall and the Isles of Scilly which aims to equip businesses with the skills they need to export successfully overseas.

Will Boex, co-founder of Flexi-Hex, said: “My advice to other businesses is to get in touch with DIT as they will be able to answer any questions you have. Start small and make sure your product can sell.