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Manufacturing

£82m contract issued for design and build of Siemens Gamesa's blade plant expansion

Hull facility to double production as it scales up alongside industry

An artist's impression of how the expanded Siemens Gamesa blade plant will look in Hull, with the original building to the left, and the new builds centre and right.(Image: Siemens Gamesa / VolkerFitzpatrick)

An £82 million contract to build out the massive expansion to Siemens Gamesa’s Hull blade factory has been awarded.

Volker Fitzpatrick, behind the original build, will deliver the huge project, anticipated to complete in May 2023.

It involves two additional manufacturing facilities and repurposing of the current facility - work that will double capacity while enabling the offshore wind giant to produce larger blades.

Read more: Final turbine installed at Triton Knoll offshore wind farm

The buildings will cover a total footprint of 42,362 sq m. With a total cost of £186 million, it has received backing from the government's Offshore Wind Manufacturing Investment Support Scheme, with 200 jobs set to be created when complete.

Rob Bullen, Siemens Gamesa’s head of real estate in the º£½ÇÊÓÆµ and Ireland, said: “Siemens Gamesa is again delighted to be working with VolkerFitzpatrick to deliver an industry-leading infrastructure project. This project is more ambitious even than the initial factory build in Hull back in 2016, and Siemens Gamesa needed a partner that could match our aspirations for delivering the project. It’s evident, even from the early stages of working together on the project, that we have found that partner in VolkerFitzpatrick.”

Siemens Gamesa's blade plant at Green Port Hull as it stands now. (Image: Siemens Gamesa)

Phase one will include pre-cast piling, drainage and foundations, and steel frame structures. The steelwork has been specially designed to allow 40m clear spans, with a working height of 18m and significant load-bearing capability, to accommodate the various gantry and console cranes required for the manufacturing process.

Phase two will involve modifications to the existing 34,217 sq m blade factory, to repurpose it from a production facility to a finishing area. This will include internal reconfigurations, as well as upgrading and replacing mechanical services. The team will also alter the building’s envelope, steelwork and doors, to allow for larger blades to be manoeuvred in and out.